"Full speed at high level!"

 

Concept & Mission

BlueTrain offers consulting and evaluation services to customers in the pharmaceutical and food industries looking to gain an advantage in the market.  Through comprehensive analysis, solutions are provided to you that will result in streamlined and optimized production lines.  BlueTrain also offers a combination of advanced consulting services and technical solutions for monitoring the current performance of your production lines.

 

 

 

 

 

 

1. Situational analysis

We conduct an analysis of all production equipment to identify the availability, existing logistic issues and any bottlenecks in your current production. We also provide suggestions on how data on the machines, such as working time, production time, and downtime, can be monitored.

BlueTrain

 

 

 

2. Implementation

Implementation of the application for monitoring of the line, Stand Alone and MES-integration. The installed application enables:
  • Collection of data from the line
  • Presentation of the collected data in real time and in report format

 

 

3. Qualitative Analysis

Collected data from the applications are processed and compiled.

 

 

 

4. Optimizing

Based on the comprehensive analysis performed, changes are carried out to:

  • Increase the lines’ productivity
  • Optimize working around the lines
  • Optimize material logistics around the lines
  • Minimize the end of the lines due to conversion
  • Minimize time and cost for maintenance

BlueTrain

BlueTrain offers a unique combination of skills with knowledge of packaging lines, process analysis and project methodology.

 

After implementing the actions suggested by BlueTrain’s consultants, the improvement in efficiency is verified through continuously monitoring and analyzing the production data.

 


 

 

Background

BlueTrain is owned by PRC Engineering’s Jan Johansson and Frank Shultz.

 

PRC Engineering is responsible for the areas of sales, industry segment knowledge and project methodology to implement projects with BlueTrain in the pharmaceutical and food industries.    

 

Jan Johansson has been working to build AstraZeneca's tablet production in Södertälje, Sweden and at sites within England. Jan possesses expertise in production, process technology and what future challenges the industry faces. This allows for all our solutions to improve your production with short term and long term goals in mind.

 

Frank Schulz has over 20 years working with packaging technology for Bosch Packaging Development in Germany. Frank has implemented projects worldwide and has also been responsible for training customers on the Bosch technology allowing successful and confident implementation.

5. Follow-up

BlueTrain presents our customers with the current status of the machines, and comparative statistics with the previous generation, to enable continuous improvement.

 

Continuous monitoring also allows for rapid responses to emerging challenges.

 

 


 

 

 

 


 

 

 

 

BlueTrains collective knowledge and expertise offers:

  • Collection and analysis of production data
  • Simple and rapid technological implementation
  • Creation indicators that are easy for follow-up
  • Detailed knowledge of packaging equipment and process equipment
  • Project management in the pharmaceutical industry and related industries regardless of the systems and equipment suppliers
  • Savings of implemented improvements are presented directly by the installed software

 

BlueTrain can offer the following types of systems for production monitoring:

  • Systems that monitor engine performance (OEE) from one or more machines and / or lines. Obtained data are used to optimize accessibility.
  • Systems that monitor engine performance (OEE) from one or more machines and / or lines which are included in comprehensive MES (Manufacturing Execution System) systems.

Contact

 

Inquiries and Sales
Patric Helje
E-mail: patric.helje@prc.se
Telephone: +46 (0) 8 692 7205

 

www.bluetrain.biz

 

 

 

Address
BlueTrain
Kungsgatan 88
112 27 Stockholm
Stockholm, Sweden

 


 

© BlueTrain & PRC Engineering 2011